Module 1: Introduction to ERP PP (PRODUCTION PLANNING)

• Understanding production planning basics

• Importance of ERP PP in streamlining operations

• Role of ERP PP in enhancing efficiency

• Benefits of integrating ERP PP into business processes

Module 2: Master Data Management

• Material Master records

• Bill of Materials (BOM)

• Work Center setup

• Routing creation and maintenance

Module 3: Sales and Operations Planning (S&OP)

• Forecasting demand

• Aligning sales forecasts with production plans

• Capacity planning

• Collaborative decision-making in S&OP

Module 4: Material Requirements Planning (MRP)

• MRP process overview

• Determining material requirements

• Generating procurement proposals

• MRP evaluation and analysis

Module 5: Production Orders

• Creating production orders

• Order release and confirmation

• Monitoring order progress

• Order completion and closure

Module 6: Capacity Planning

• Evaluating production capacity

• Load leveling

• Capacity optimization techniques

• Managing capacity constraints

Module 7: Shop Floor Control

• Real-time monitoring of production activities

• Resource allocation and scheduling

• Production tracking and reporting

• Handling shop floor disruptions

Module 8: Master Production Scheduling (MPS)

• Developing MPS plans

• MPS execution and adjustment

• Incorporating demand changes into MPS

• MPS evaluation and performance tracking

Module 9: Production Planning with Variant Configuration

• Configuring variant products

• Variant BOM and routing creation

• Variant selection and validation

• Managing variant-specific production processes

Module 10: Production Execution

• Executing production processes

• Quality control and inspection

• Handling deviations and exceptions

• Ensuring on-time delivery

Module 11: Quality Management Integration

• Integrating quality management into production processes

• Quality inspection during production

• Non-conformance management

• Continuous improvement through quality data analysis

Module 12: Batch Management

• Managing batch-specific production processes

• Batch traceability and tracking

• Handling batch-related quality issues

• Compliance with regulatory requirements

Module 13: Resource Optimization

• Maximizing resource utilization

• Balancing workload across resources

• Optimizing production scheduling

• Improving resource efficiency through automation

Module 14: Lean Manufacturing Principles

• Introduction to lean manufacturing

• Identifying and eliminating waste

• Implementing lean principles in production planning

• Continuous improvement through lean methodologies

Module 15: Change Management in Production

• Managing changes in production processes

• Change impact assessment

• Change communication and training

• Ensuring smooth transition during change implementation

Module 16: Reporting and Analytics

• Generating production reports

• Key performance indicators (KPIs) tracking

• Data analysis for decision-making

• Utilizing analytics for process improvement

Module 17: Integration with other ERP Modules

• Integration with ERP MM for material management

• Integration with ERP SD for sales order processing

• Integration with ERP QM for quality management

• Streamlining business processes through module integration

Module 18: Demand-Driven Manufacturing

• Transitioning to demand-driven manufacturing

• Demand sensing and shaping

• Customer-driven production scheduling

• Agile manufacturing in response to demand fluctuations

Module 19: Continuous Improvement in Production

• Implementing continuous improvement methodologies

• Kaizen events and process optimization

• Employee engagement in continuous improvement initiatives

• Measuring and tracking improvement results

Module 20: User Training and Adoption

• Training programs for ERP PP users

• User adoption strategies

• Providing ongoing support and feedback

• Promoting user engagement and proficiency

Module 21: Case Studies and Best Practices

• Real-world case studies of successful ERP PP implementations

• Best practices in production planning and execution

• Learning from industry leaders and innovators

• Applying lessons from case studies to improve practices

Module 22: Future Trends and Innovations

• Emerging trends in production planning technology

• Industry 4.0 and digital transformation in manufacturing

• Artificial intelligence and predictive analytics in production optimization

• Adapting to future challenges and opportunities in production management

Module 23: Risk Management in Production

• Identifying production risks and uncertainties

• Risk assessment and mitigation strategies

• Contingency planning for production disruptions

• Implementing proactive risk management practices

Module 24: Project Management in ERP PP

• Managing ERP PP implementation projects

• Project planning and scoping

• Stakeholder engagement and communication

• Ensuring project success through effective management

Module 25: Ethical and Sustainable Production Practices

• Promoting ethical manufacturing practices

• Environmental sustainability in production operations

• Social responsibility in supply chain management

• Incorporating ethics and sustainability into production decision-making