Module 1: Introduction to ERP PM

• Overview of plant maintenance processes

• Importance of ERP PM in asset management

• Benefits of implementing ERP PM

• Role of ERP PM in enhancing operational efficiency

Module 2: Equipment Management

• Managing equipment master data

• Recording equipment breakdowns and failures

• Scheduling preventive maintenance tasks

• Tracking equipment history and maintenance records

Module 3: Work Order Management

• Creating and processing work orders

• Assigning work to maintenance teams

• Monitoring work order progress

• Completing and closing work orders

Module 4: Preventive Maintenance

• Planning and scheduling routine maintenance activities

• Implementing preventive maintenance strategies

• Setting up maintenance schedules

• Performing equipment inspections and checks

Module 5: Corrective Maintenance

• Responding to unplanned equipment failures

• Recording and reporting corrective maintenance activities

• Implementing immediate repairs

• Analyzing root causes of equipment failures

Module 6: Shutdown Maintenance

• Planning and coordinating equipment shutdowns

• Conducting maintenance activities during shutdowns

• Minimizing downtime and disruptions

• Optimizing shutdown maintenance schedules

Module 7: Maintenance Notifications

• Reporting maintenance issues and concerns

• Creating maintenance notifications

• Prioritizing and categorizing notifications

• Tracking notification status and resolution

Module 8: Maintenance Planning and Scheduling

• Developing maintenance plans

• Creating maintenance task lists

• Scheduling maintenance activities

• Optimizing maintenance schedules for efficiency

Module 9: Spare Parts Management

• Managing spare parts inventory

• Stock replenishment and procurement

• Spare parts cataloging and identification

• Ensuring availability of critical spare parts

Module 10: Asset Lifecycle Management

• Managing assets throughout their lifecycle

• Asset acquisition and installation

• Asset utilization and maintenance

• Asset retirement and disposal processes

Module 11: Inspection Management

• Conducting equipment inspections

• Recording inspection results

• Implementing inspection schedules

• Addressing findings from equipment inspections

Module 12: Mobile Maintenance

• Performing maintenance tasks on mobile devices

• Accessing work orders and notifications remotely

• Updating maintenance records in real-time

• Enhancing field service efficiency with mobile maintenance

Module 13: Reporting and Analytics

• Generating maintenance reports and dashboards

• Tracking key performance indicators (KPIs)

• Analyzing maintenance data for insights

• Utilizing analytics for decision-making and optimization

Module 14: Integration with Other ERP Modules

• Integration with ERP MM for materials management

• Integration with ERP SD for sales and distribution

• Integration with ERP QM for quality management

• Streamlining business processes through module integration

Module 15: Environmental Health and Safety (EHS)

• Ensuring compliance with safety regulations

• Managing safety inspections and audits

• Implementing safety procedures and protocols

• Promoting a culture of safety in maintenance activities

Module 16: Energy Management

• Monitoring energy consumption

• Identifying energy-saving opportunities

• Implementing energy-efficient maintenance practices

• Tracking energy usage and costs

Module 17: Asset Reliability Engineering

• Assessing asset reliability and performance

• Implementing reliability-centered maintenance (RCM)

• Predictive maintenance techniques

• Improving asset reliability through data analysis

Module 18: Vendor Management

• Managing relationships with maintenance vendors

• Vendor selection and evaluation

• Contract management for outsourced maintenance services

• Ensuring vendor compliance and performance

Module 19: Training and Skill Development

• Providing training for maintenance technicians

• Developing technical skills and competencies

• Training on ERP PM system usage

• Continuous learning and professional development

Module 20: Change Management in Maintenance

• Managing changes to maintenance processes

• Communicating changes to maintenance teams

• Training on new procedures and systems

• Ensuring smooth transitions during change implementation

Module 21: Asset Tracking and Identification

• Implementing asset tagging and labeling

• Tracking asset locations and movements

• Asset identification and barcode scanning

• Enhancing asset visibility and tracking accuracy

Module 22: Root Cause Analysis

• Identifying root causes of equipment failures

• Utilizing root cause analysis (RCA) techniques

• Implementing corrective actions to address root causes

• Preventing recurrence of equipment failures

Module 23: Reliability-Centered Maintenance (RCM)

• Understanding RCM principles and methodologies

• Conducting RCM analysis for critical assets

• Implementing RCM-based maintenance strategies

• Improving asset reliability and performance through RCM

Module 24: Asset Performance Management (APM)

• Monitoring asset performance metrics

• Predictive maintenance based on asset performance data

• Utilizing APM tools for proactive maintenance

• Maximizing asset uptime and availability through APM

Module 25: Future Trends in Maintenance Management

• Exploring emerging technologies in maintenance

• Industry 4.0 and digital transformation in maintenance

• Predictive analytics and machine learning for maintenance optimization

• Adapting to future challenges and opportunities in maintenance management