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ERP Plant Maintenance (PM) Course

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26001 Ratings (4.5)

Placement Point Solutions is a leader in implementing ERP Plant Maintenance (PM), a key module in the SAP ERP suite designed for effective asset management and maintenance. Core topics in PM ERP include Equipment and Technical Objects, Maintenance Planning, Preventive Maintenance, Breakdown Maintenance, and Work Order Management. This module is instrumental in optimizing the lifecycle of physical assets, ensuring uninterrupted production, and enhancing maintenance operations. PM ERP is essential for organizations aiming to maximize asset reliability and performance while minimizing maintenance costs and ensuring regulatory compliance.

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Price

INR Original price was: ₹42,000.00.Current price is: ₹39,000.00.

Price

INR Original price was: ₹40,000.00.Current price is: ₹39,000.00.

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    Module 1: Introduction to ERP PM
    • Overview of plant maintenance processes
    • Importance of ERP PM in asset management
    • Benefits of implementing ERP PM
    • Role of ERP PM in enhancing operational efficiency
    Module 2: Equipment Management
    • Managing equipment master data
    • Recording equipment breakdowns and failures
    • Scheduling preventive maintenance tasks
    • Tracking equipment history and maintenance records
    Module 3: Work Order Management
    • Creating and processing work orders
    • Assigning work to maintenance teams
    • Monitoring work order progress
    • Completing and closing work orders
    Module 4: Preventive Maintenance
    • Planning and scheduling routine maintenance activities
    • Implementing preventive maintenance strategies
    • Setting up maintenance schedules
    • Performing equipment inspections and checks
    Module 5: Corrective Maintenance
    • Responding to unplanned equipment failures
    • Recording and reporting corrective maintenance activities
    • Implementing immediate repairs
    • Analyzing root causes of equipment failures
    Module 6: Shutdown Maintenance
    • Planning and coordinating equipment shutdowns
    • Conducting maintenance activities during shutdowns
    • Minimizing downtime and disruptions
    • Optimizing shutdown maintenance schedules
    Module 7: Maintenance Notifications
    • Reporting maintenance issues and concerns
    • Creating maintenance notifications
    • Prioritizing and categorizing notifications
    • Tracking notification status and resolution
    Module 8: Maintenance Planning and Scheduling
    • Developing maintenance plans
    • Creating maintenance task lists
    • Scheduling maintenance activities
    • Optimizing maintenance schedules for efficiency
    Module 9: Spare Parts Management
    • Managing spare parts inventory
    • Stock replenishment and procurement
    • Spare parts cataloging and identification
    • Ensuring availability of critical spare parts
    Module 10: Asset Lifecycle Management
    • Managing assets throughout their lifecycle
    • Asset acquisition and installation
    • Asset utilization and maintenance
    • Asset retirement and disposal processes
    Module 11: Inspection Management
    • Conducting equipment inspections
    • Recording inspection results
    • Implementing inspection schedules
    • Addressing findings from equipment inspections
    Module 12: Mobile Maintenance
    • Performing maintenance tasks on mobile devices
    • Accessing work orders and notifications remotely
    • Updating maintenance records in real-time
    • Enhancing field service efficiency with mobile maintenance
    Module 13: Reporting and Analytics
    • Generating maintenance reports and dashboards
    • Tracking key performance indicators (KPIs)
    • Analyzing maintenance data for insights
    • Utilizing analytics for decision-making and optimization
    Module 14: Integration with Other ERP Modules
    • Integration with ERP MM for materials management
    • Integration with ERP SD for sales and distribution
    • Integration with ERP QM for quality management
    • Streamlining business processes through module integration
    Module 15: Environmental Health and Safety (EHS)
    • Ensuring compliance with safety regulations
    • Managing safety inspections and audits
    • Implementing safety procedures and protocols
    • Promoting a culture of safety in maintenance activities
    Module 16: Energy Management
    • Monitoring energy consumption
    • Identifying energy-saving opportunities
    • Implementing energy-efficient maintenance practices
    • Tracking energy usage and costs
    Module 17: Asset Reliability Engineering
    • Assessing asset reliability and performance
    • Implementing reliability-centered maintenance (RCM)
    • Predictive maintenance techniques
    • Improving asset reliability through data analysis
    Module 18: Vendor Management
    • Managing relationships with maintenance vendors
    • Vendor selection and evaluation
    • Contract management for outsourced maintenance services
    • Ensuring vendor compliance and performance
    Module 19: Training and Skill Development
    • Providing training for maintenance technicians
    • Developing technical skills and competencies
    • Training on ERP PM system usage
    • Continuous learning and professional development
    Module 20: Change Management in Maintenance
    • Managing changes to maintenance processes
    • Communicating changes to maintenance teams
    • Training on new procedures and systems
    • Ensuring smooth transitions during change implementation
    Module 21: Asset Tracking and Identification
    • Implementing asset tagging and labeling
    • Tracking asset locations and movements
    • Asset identification and barcode scanning
    • Enhancing asset visibility and tracking accuracy
    Module 22: Root Cause Analysis
    • Identifying root causes of equipment failures
    • Utilizing root cause analysis (RCA) techniques
    • Implementing corrective actions to address root causes
    • Preventing recurrence of equipment failures
    Module 23: Reliability-Centered Maintenance (RCM)
    • Understanding RCM principles and methodologies
    • Conducting RCM analysis for critical assets
    • Implementing RCM-based maintenance strategies
    • Improving asset reliability and performance through RCM
    Module 24: Asset Performance Management (APM)
    • Monitoring asset performance metrics
    • Predictive maintenance based on asset performance data
    • Utilizing APM tools for proactive maintenance
    • Maximizing asset uptime and availability through APM
    Module 25: Future Trends in Maintenance Management
    • Exploring emerging technologies in maintenance
    • Industry 4.0 and digital transformation in maintenance
    • Predictive analytics and machine learning for maintenance optimization
    • Adapting to future challenges and opportunities in maintenance management
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